Marine Pipeline Engineering Course Program
Day 1
Monday, April 3, 2006
1.00 Registration & coffee
1.30 Welcome & Introduction
1.45 Overview – Marine Pipeline System Configuration (Palmer)
Introduction to design sequence and its interaction with the different topics covered in the course. Film on construction and connection of an offshore pipeline
3.00 Coffee
3.20 Route Selection (Palmer)
Principles of route selection. Constraints imposed by oceanographic, geotechnical, environmental, safety and political factors. Case studies from Canada, Spain, England.
4.10 Shore Approaches (Palmer)
Influence of coastal topography, geotechnics, tides and waves. Alternative construction techniques. Horizontal drilling and tunnels. Case studies.
4.40 Cocktail reception, close of Day 1
Day 2
Tuesday, April 4, 2006
7.45 Coffee
8.00 Marine Pipeline Construction (Palmer)
Construction methods. Laybarge, S-Lay and J-Lay. Reelship. Mid-depth tow, bottom tow and surface tow. Advantages and disadvantages of different methods.
8.45 Pipeline construction films
Reelship, tow; J-lay; shore crossing
9.30 Coffee
9.45 Hydraulics and Flow Assurance (Palmer)
Single-phase flow, oil and gas; calculation of pressure drop and effect on optimal line size; influence of compressibility, temperature change and profile, two phase flow; flow
regimes, correlations, profile effects, terrain-induced slugging, slugging in risers. Hydrates and wax.
10.55 Insulation (Palmer)
Need for insulation. Types of insulation. Conductive Heat Transfer. Convective Heat Transfer. Interaction with other design factors.
11.15 Coffee
11.30 Materials Selection (King)
Fabrication of API pipe. Increasing the strength of pipeline steel. Balancing strength, toughness and weldability. Pipeline steels for sour service: sulfide stress cracking and
HIC. Appropriate specification of pipe material.
12.30 Lunch
1.15 Increasing Corrosion Resistance (King)
Methods of improving corrosion resistance. Available solid corrosion resistant alloys. Evaluating corrosion resistance. Methods of fabrication of clad pipe. Welding of clad pipe.
External protection.
2:00 Flexible Pipe (King)
Fabrication. Carcass. Liner. Pressure containment. Armoring. Sheath. Connectors. Lengths of pipe sections. Internal corrosion. External corrosion. Failure modes of flexible pipes.
General failure mechanisms. Inspection of flexible pipes.
2.15 Coffee
2.30 Pipeline Structural Analysis (Palmer)
Internal pressure, code requirements. External pressure; bending; bending buckling; collapse and buckle propagation; denting and gouging; allowable strain design; impact damage.
3.30 Upheaval and Lateral Buckling (Palmer)
Driving force for upheaval and lateral buckling. Analysis of risk of buckling. Alternative design and construction options to eliminate problems. Case studies.
4.30 Coffee
4.40 Pipeline Materials for Sour Service (King)
Pipeline steels for sour service: sulfide stress cracking and HIC. Appropriate specification of pipe material.
5.20 Close of Day 2
Day 3
Wednesday, April 5, 2006
7.45 Coffee
8.00 Project History: the King Project - Flowline Design and Installation (Harrison)
Key flowline design decisions. Key installation planning decisions. Pipelay installation review. Hydrotest and flowline startup review. Lessons learned.
9.45 Coffee
10.00 Internal Corrosion and Its Prevention (King)
Sweet corrosion mechanisms: pitting and mesa attack. Evaluating a suitable corrosion allowance. Effects of flow on corrosion. Moderators of corrosion. Corrosion inhibition and
its relation to flow morphology.
11.00 Coffee
11.10 External Corrosion and Its Prevention (King)
Coating for submarine pipelines: enamels, FBE, triple coats, extruded coatings and elastomers. Inspection of coating integrity. Concrete weight coatings. Field Joints and infills.
12.10 Lunch
1.00 Cathodic Protection (King)
Conjoint protection by coating and CP. Mechanism of CP. Design of sacrificial anode CP systems. Thermal effects on CP performance. Interactions between CP systems.
1.45 Design for Stability (Palmer)
Hydrodynamic forces on pipelines in steady and unsteady flow. Lateral resistance. Design for stability; RPE305 recommended practice. Interaction with seabed instability.
2.45 Environmental Design Criteria (Palmer)
Design currents. Waves. Geotechnics. Earthquakes.
3.15 Coffee
3.30 Microbiological Corrosion (King)
Sulfate-reducing bacteria. Microbiological corrosion mechanisms. Evaluation of the problem. Housekeeping and treatment.
4.00 Internal Inspection and Corrosion Monitoring (Palmer/King)
Inspection prior to and during installation and commissioning. Inspection in service. Intelligent pigging. Corrosion monitoring. Analysis of corrosion monitoring data.
4.45 Close of Day 3
Day 4
Thursday, April 6, 2006
7.45 Coffee
8.00 Mishaps, Risk and Repair (Palmer)
Failure incidents. Incidents during construction. Inherent defects. External factors. Old age. Repair and modifications. Reliability theory. Minimizing risk. Integrity management.
Repair techniques, case studies of repair after incidents described under risk and safety assessment.
9.30 Coffee
9.45 Project History: Design and Installation of the Mardi Gras Transportation System
(McShane)
11.15 Introduction to Design Exercise (Palmer/King)
11.30 Lunch
12.15 Design Exercise (Palmer/King)
2.15 Coffee
2.30 Design Exercise (continued)
3.45 Presentation of conclusions of design exercise
4.15 Worked example from design exercise (Palmer/King)
5.00 Close of Day 4
Day 5
Friday, April 7, 2006
7.00 Depart for visit to RJ Brown Deepwater/Technip Offshore
(11700 Old Katy Rd., ground floor. Transportation will be provided.)
7.30 Project History and Demonstration: Installation of Thunder Horse Flowlines and Risers, Modeling Techniques, and Equipment (Brown)
This lecture will feature a demonstration of RJBD's 3-D installation model of the Thunder Horse project in the Gulf of Mexico. Additional topics: Selecting the equipment
and procedures to optimize and reduce risk and cost of installation. Minimizing the equipment to launch, tow, position and execute tie-ins. Combining manifolds and weld slots
in bundles with diverless tie-in-systems. Techniques for towed installation, wet storage and recovery of drilling and production risers. Evolution of modeling pipeline and riser
installation – 2D, 3D, and 4D installation modeling. Installation equipment.
9.30 Return to The Houstonian
10.00 Pipelaying and Trenching (Palmer)
Trenching and burial methods jetting, mechanical cutting, plowing, rock dumping, backfill, dredging. Case studies.
12.00 Lunch
12.45 Welding (King)
Welding of carbon manganese pipeline steels. Welding of duplex and clad pipe. Inspection of weldments.
1.30 Span Assessment and Correction (Palmer)
Description of span occurrence and possible systems. Analysis; vortex-excited oscillation, overstress, hooking. Span monitoring and correction.
2.00 Design Codes (Palmer)
Trends in code development. Limit state design. API RP-1111. DnV OS-F101.
2.30 Coffee
2.45 Decommissioning (Palmer)
Legal framework. Legislation. Decay mechanisms. Methods of recovery. Alternatives Recovery. Disposal materials. Costs.
3.15 Current and Future Developments
4.00 Presentation of Course Certificates
4.15 Close of Course
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