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Fees & Registration
Overview
+ Courses
Defect Assessment in Pipelines
Introduction to Excavation Inspection & Applied NDE for Pipeline Integrity Assessment
Pigging & In-line Inspection
Pipeline Repair Methods / In-Service Welding
Pipeline Risk Management
Stress Corrosion Cracking in Pipelines
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RegisterPipeline Repair Methods/In-Service Welding

August 25-27, 2009

Course schedule
Tuesday, August 25
8am-5pm
Wednesday, August 26 8am-5pm
Thursday, August 27 noon

The various aspects of pipeline repair using weld and non-weld methods will be covered, as will the concerns for welding onto in-service pipelines and the approaches used to address them.

 

 

Course Objectives

The various aspects of pipeline repair using weld and non-weld methods will be covered, as will the concerns for welding onto in-service pipelines and the approaches used to address them.

Who should attend

  • Pipeline engineers
  • Operations and Maintenance personnel
  • Inspectors
  • Welders.

Course Notes

All delegates will receive a detailed set of lecture notes containing more than 250 pages, providing an invaluable reference document after the course.

Continuing Education Units

Upon completion of the course, participants will be eligible to receive 1.5 Continuing Education Units (CEUs).

Lecturers

Bill Bruce is director of welding technology with DNV Columbus (formerly CC Technologies). Prior to joining CCT, he was a technology leader at Edison Welding Institute and a senior engineer at Panhandle Eastern Pipeline Co. He is a member of the American Petroleum Institute API 1104 Committee and is the chairman of the Maintenance Welding Subcommittee.

Dr. Chris Alexander is a Principal at Stress Engineering Services, Inc. In terms of pipeline work, He has been integrally involved in assessing the effects of dents and mechanical damage on the structural integrity of pipelines. These efforts have involved full-scale burst and cyclic pressure fatigue testing, as well as modeling dents using finite element analysis. Dr. Alexander has also been involved in assessing the use of composites in repairing pipelines and offshore risers. He has published more than 50 technical papers and has made international presentations on a wide range of topics. He has received B.S. M.S., and Ph.D. degrees in Mechanical Engineering from Texas A&M University.

Course Program

Day 1

Pipeline Repair Methods/In-Service Welding
• Introduction
• Incentives
• Primary Concerns
Defect Assessment Prior to Repair
• Reason for Assessment
• Types of pipeline defects
• Pressure Reduction Requirements
• Corrosion Measurement Methods
• Corrosion Assessment Methods
Selecting an Appropriate Repair Method
• Pipeline Repair Manual
• Detailed Selection Criteria
Burnthrough and Related Safety Concerns
• Factors Affecting Burnthrough
• Effect of Wall Thickness
• Effect of Heat Input
• Effect of Flow Rate/Pressure
• Avoiding Burnthrough
Hydrogen Cracking Concerns
• Recent Significant Incidents
• Common Factor/Recommendation
• Hydrogen Cracking Requirements
• Welding Metallurgy 101
• Prevention of Hydrogen Cracking
FullEncirclement Repair Sleeves
• FullEncirclement Sleeve Types
• Principle of Operation
• Assuring Effective Reinforcement
• Sleeve Design
• Sleeve Fabrication
Hot Tap Branch Connections
• Branch Connection Design
• Reinforcement Types
• IntegrallyReinforced
Pipeline Repair by Weld Deposition
• Physical Concept
• History of Weld Deposition Repair
• Burnthrough Risk
• Integrity Restoration
• Practical Application
Code and Regulatory Requirements
• Recent Changes to API 1104
• Code Requirements for Weld Deposition Repair
 

Day 2 Morning

NonWelded Repairs
This session will take place at Stress Engineering Services' facility where different non-weld repair methods will be discussed and demonstrated.

Day 2 Afternoon

Procedure Selection for Hot Tap and Repair Sleeve Welding

• Burnthrough Risk Summary
• Prevention of Hydrogen Cracking
• Welding Procedure Options
• Welder/Procedure Qualification
• Predicting Required Heat Input
• Selecting an appropriate procedure

Day 3

Practical Aspects of Hot Tap and Repair Sleeve Welding
• Proper electrode handling
• Proper fitup
• Proper welding sequence
• Control of Heat Input Levels
• Inspection and Testing
Lessons to be Learned from Past Pipeline Repair Incidents
• Reported Incidents
• Previously Unreported Incidents
• Ten Commandments of In-Service Welding

 


Organized by:

Clarion Technical Conferences

Scientific Survey

 
Supported by: ASME Pipeline & Gas Journal PIPE The Journal of Pipeline Engineering

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